Gusset Bags: The Power of the Fold

By August 1, 2025Gusset Bags
gusset bags

Gusset Bags Unfolded

With expandable folds that create more usable space, gusset bags offer a practical and adaptable packaging solution for many diverse applications.  

In the following text, we’ll review the two different types of gussets and highlight their common benefits and uses.

Types of Gusset Bags:


image of one example of gusset bags with side gussets

Side Gusset Bags

Thanks to side folds and a single seal across the base, these bags expand when filled, creating a sturdy and reliable package.

image of a clear bottom gusseted bag filled with jelly beansBottom Gusset Bags

These bags have a single fold located on the bottom, rather than on the sides. When unfolded, this bottom gusset creates a flat surface that helps the bag stand upright—perfect for situations where stability is important.

Benefits:


Numerous Applications

Clearly, gusset bags are highly versatile and used across multiple industries. They’re suitable for everything from food items to non-food products such as garden supplies or construction materials and many more.

Increased Storage Capacity

image of black nursery grow bags

Thanks to the expandable design, this product can hold more volume than flat bags of the same size. This is what makes them especially useful for packaging bulkier products or irregularly shaped items.

 

Cost-Effective Solution 

image of one example of gusset bags: a white bag with a bottom gusset

Overall, gusset bags are an efficient choice, using less material and storage space thanks to their folded design. Lightweight yet strong, they also help reduce transportation costs without compromising performance.

Space-Saving Storage

In addition, they fold flat when empty, so they cover less space during storage and shipping. As a result, it helps reduce costs in logistics and inventory management.

Applications:


Heavy-Duty Box Liners and Trash Bags

image of blue and clear bags on a roll

TDI manufactures a wide variety of gusseted box liners and trash bags, which typically come on a roll for quick and easy access, making them ideal for regular and high-volume usages.

Needless to say that these bags are extra robust, making them ideal for their intended usage.

image of a filled, blue trash bag

Durable Industrial Packaging

In industrial and agricultural settings, for instance, sturdy and strong packaging offer a reliable solution. The reinforced portions help them withstand tough environments and heavy loads.

Nursery Grow Bags

image of a nursery grow bag filled with seedlingsAs a result of their smart design, grow bags can stand upright like plant containers do while being a cost-effective alternative to rigid containers.

Many growers rely on them, making plant cultivation and transport of mass quantities much more affordable.

Custom Gusset Bags from TDI:


Gusset bags from TDI offer reliable, cost-effective, and versatile packaging. Expanded capacity with superior strength makes them ideal for industries seeking efficient usage without sacrificing performance or price.

image of one example of gusset bags with side gussets

All of our fully customized solutions are locally manufactured here in the USA. Please feel free to contact Team TDI today for your free quote >>  

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