Easy-Tear Perforated Poly Film: Benefits and Applications

image of a hand tearing off a bag along perforated poly film, as manufactured by TDI Custom Packaging

Easy-Tear Perforated Poly Film provides a simple, efficient way to open, separate, and dispense polyethylene packaging by creating a controlled tear line. 

What Are Tear Perforations?

close-up of easy tear perforated poly film as manufactured by TDI Custom PackagingTear perforations are small, strategically spaced cuts made in polyethylene film to create a predetermined tear path.

Unlike random tearing, perforations help users separate poly film where intended—often without scissors or other cutting tools.

Benefits of Perforated Poly Film

Easier, Faster Opening

Easy-tear perforations make packaging quicker and more convenient to open or separate. This is especially valuable for repetitive, high-volume packaging operations.

Controlled Tearing

image of blue custom perforated poly film on a roll, manufactured by TDI Custom PackagingA perforated tear line guides the tear along a specific path, helping create cleaner, more consistent separation and reducing unwanted tearing.

Improved Efficiency with Perforated Poly Film

Perforated polyethylene film can be dispensed and separated quickly, helping save time during packaging, fulfillment, and production.

Convenient Packaging

Easy-tear poly packaging can eliminate the need for scissors or cutting tools, making products easier for employees and customers to access.

Common Applications

Every packaging application is different. The right perforation pattern depends on the film, product, packaging process, and desired tearing performance.

image of poly bags on a roll manufactured by TDI Custom PackagingPerforated poly film can be used for a variety of packaging applications:

  • Bags on rolls
  • Shipping and industrial packaging
  • Protective poly film and sheeting
  • Food and consumer packaging
  • Manufacturing and fulfillment operations

Poly packaging is easier to separate or open with strategically placed perforations, while maintaining enough strength to withstand production, shipping, storage, and handling.

Custom Perforated Poly Film from TDI

At TDI Custom Packaging, we know performance comes down to the details. That’s why we offer polyethylene film products with perforation size, spacing, and placement tailored to your application. 

Here are the most common types:

image of horizontal and vertical easy-tear perforated poly film as manufactured by TDI Custom Packaging

Horizontal or Vertical Punches:

With a straight line of perforations – either horizontal or vertical –  consumers can easily access the contents by simply ripping it open.

As this type of packaging is generally for single use only it is not resealable, making it ideal for protecting products from contamination or tampering.

Easy-Tear versus Hard-Tear:

Easy-tear perforations have closely spaced openings for effortless opening, making them ideal for lightweight items. Hard-tear perforations on the other hand have wider spacing, providing greater strength for heavier materials. 

image of polyethylene film with tear notches manufactured by TDI Custom Packaging

Tear-Notch:

A tear-notch is a small slit cut into one or more sides of the packaging, allowing users to open the package quickly with minimal effort.

Your Perforated Poly Film Solution

From film size and gauge to perforation placement and spacing, TDI creates custom poly film for the right balance of strength and easy tearing.

TDI Custom Packaging — specialty packaging made in the USA since 1974.

image of a hand tearing off a bag along perforated poly film, as manufactured by TDI Custom Packaging

Contact TDI today to discover our custom packaging solutions >>

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